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Gas turbine rotor overhaul

EthosEnergy was contracted to provide gas turbine rotor overhaul for a European refinery

Goals
  • Life Extension
Sectors
  • Power generation
Asset
  • Heavy Gas Turbines
Location
Europe
Gas turbine rotor overhaul

Project Overview

EthosEnergy was contracted to provide gas turbine rotor overhaul for a European refinery. This included two off Frame 6B gas turbine rotor assemblies.

Key Challenges

  • Supply of competitively priced APM® parts matching or exceeding OEM quality
  • Expedited qualification and approval of EthosEnergy workshop facility in Turin, Italy
  • Residual Life Assessments and Life Time Extension of rotors in line with 130,000 Factored Fired Hour target set by customer

The EthosEnergy Solution

  • Supply of Stage 1 and 3 blades
  • Supply Stage 2 and 3 vanes and shroud block
  • Rigorous and comprehensive inspection program in accordance with TIL1576 and EthosEnergy experience as OEM on Westinghouse technology

Project Highlights

  • Advanced procurement of complete sets of forgings for critical parts prior to arrival
  • Inspection of rotors to ensure expedited project completion

Key Results

  • Repeat transactional parts supply since 2010
  • Successful approval of EthosEnergy workshop facility in Turin
  • EthosEnergy advanced procurement of complete sets of forgings for critical parts prior to arrival and inspection of rotors to ensure expedited project completion

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